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Boiler Waste Heat Recovery

Boiler Waste Heat Recovery

The present escalating costs of fossil fuels and electric power are forcing plant operators to examine the potential saving and to reduce fuel and power uses. The need for energy recovery from low and medium heat sources has gained importance due to increasing price trend of the fossil fuels.

In the industrial community millions of Kcals of heat are loss for ever each day. such waste heat is typically in the form of un burnt but combustible waste materials, sensible and latent heat exhausted from stacks. Waste heat recovery is of prime importance to the efficient use of energy in the industrial processes Although, present waste heat recovery systems have been non storage type, future trend may well see a significant increase in the use of thermal energy storage.

This will be necessary in order to expand the rational usage of large waste heat to match temporarily the cyclic variations and to permit the possibility of energy cascading and storage to overcome imbalance in plant systems. Recovery of heat exhaust from industrial processes and combustion equipment can often reduce fuel consumption and improve thermal efficiency markedly.

It may be used to generate steam, to heat air or water or fuel depending on the temperature. pressure and flow rate of the exhaust. When the temperature of the waste gas exceeds 300"C. steam generation becomes most economic method of heat recovery. Because of the growing quantities of waste heat discharged and increasing ecological concern with energy growth, energy utilization and thermal discharge problems have stimulated an examination of methods for using energy presently wasted to the environment.

In this regard, ineffective utilization, of energy is building and industrial processes constitute a major component of the national energy problem. All the available waste heat appears as low temperature heat. However, the term utilization of waste heat refers to the performance of useful functions with heat before it is discharged to the environment.