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High Pressure Boilers

High Pressure Boilers

The demand for the higher power outputs from the boiler and associated plant is increased in the last ten years. It is a common practice to use high pressure and temperature steam in power plants to increase: the efficiency of the plant and to reduce the cost of electricity production. In the last to years, the operating pressures and temperatures of boilers have risen, and this has been possible because of developments of materials. For the given steam conditions and boiler size, there is not much variation in efficiency between different types and the widest scope left to the designer only in increasing plant economy by making use of high temperature flue gases.

When steam is needed at pressures 30 kg/cm2, and individual boilers are required to raise less than about 30 tons of steam per hour, shell boilers arc considerably cheaper than water tube boiler and are equally satisfactory it. all other respects. Above these limit shell boilers (generally factory built) are difficult to transport if not impossible. There arc no such limits to water tube boilers. These can be site erected from easily transportable parts, and moreover the pressure parts are of small, diameter and therefore can be thinner. The geometry can be varied to suit a wide range of situations, and furnace is not limited to cylindrical form.

Therefore, water tube boilers are generally preferred for high pressure and high output, whereas shell boilers for low pressure and low output. The modern high pressure boilers used for power generations are for steam capacities 30 to 650 ton3/hr and above with a pressure: up to 160 kgf/cm2 and maximum steam temperature of about 540 Degree Celsius

One of the largest boiler plants in the world is in U.K. used to the Central Electricity Generating Board. This boiler was designed for 1700 tons of steam generation per hour at a pressure of 160 kg/ cm2 and a temperature of 560 Degree Celsius with one reheat to 560°C burning 220 tons of coal per hour