Test Chart for Shaping Machines

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Arrow  Testing of Machine Tools

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Arrow  Geometrical OR Alignment Tests

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Arrow  Equipments Required for Geometrical Tests

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Arrow  Flatness Testing

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Turret,Capstan
&Automatic Lathes  Squareness Testing

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Arrow  Alignment of Spindle Axis with Bed

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Arrow  Alignment of Line of Centres with Spindle Axis

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Arrow  Performance Tests

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Arrow  Test Charts

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Arrow  Testing the Level of the Lathe Bed

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Arrow  Testing Parallelism of Spindle Axis and Bed

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Arrow  Testing True Running of Headstock Centre

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Arrow  Testing Perpendicularity of Cross Slide to Spindle Axis

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Arrow  Checking Parallelism of Tailstock Sleeve to Saddle

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Arrow  Testing Parallelism of Line of Centres with Bed

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Arrow  Testing Parallelism Between the Table and Guideways in Milling Machines

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Arrow  Testing Parallelism of Milling Machine Table with Spindle Axis

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Arrow  Testing Squareness of Table Surface to its Vertical Movement in Milling Machines

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Arrow  Checking Alignment of Over Arm Support Bracket

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Arrow  Testing True Running of Spindle Taper in Drilling Machines

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Arrow  Testing Perpendicularity Between Spindle and Base Plate in Drilling Machines

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Arrow  Testing Parallelism of the Spindle Axis with its Vertical Movement

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Test Chart for Shaping Machines

Test Chart for Shaping Machines -

Test to applied Figures Permissible Error

Table flat and level in both directions

Column and table slide:
Guide surface of ram square with guide surfaces of column in plane through centre of column

Shaping Machines Table Flat Level

mm 0.04 per 1,000 mm

0.02 per 300 mm

Front bearing surface of table slide flat or level 0.03 per 1,000 mm
Upper guide on table slide square with column ways Shaping Upper Guide 0.03 per 300 mm

Work table:
Upper surface of table square with side clamping surface

Shaping Machines Upper Surface 0.02 per 300 mm
Incline of table in its transverse movement ± 0.015 per 300 mm
Ditto, in its vertical movement ± 0.02 per 300 mm
Upper surface of table parallel with its transverse movement Shaping Machines Transverse 0.01 per 300 mm
Movement of ram parallel with work table (table rising at front) 5 a 0 to 0.015 per 300 mm

Movement of ram parallel with T-slots

5 b 0.015 per 300 mm
Movement of ram parallel with side clamping surfaces Shaping Machines Side Clamp 0.02 per 300 mm
Movement of ram parallel with side T-slots (slots rising at front end) Guide for Table Support mm 0 to 0.02 per 300 mm
Side clamping surfaces of table parallel with its vertical adjustment Table Saddle 0.02 per 300 mm
Guide for table support parallel with transverse movement of table Shaping Machines Transverse 0.02 per 300 mm

Table saddle:
(for machines equipped with saddle):
Saddle surface square with guide surface of ram (inclined at upper end towards the column)

Working Accracy Machines 0 to 0.02 per 300 mm

T-slots of table saddle parallel with its transverse movement

T Slots and Saddle 0.02 per 300 mm

Working accuracy of machine
1. Finishing test block: Maxi­mum length L of test block==1/2 of stroke of ram; 4 in. to 5 in. wide.

Material: steel of 35 to 40 tons per sq. in. or cast-iron or 12 to 15tons per sq. in.

(1) Finishing surface A
(2) Finishing surface B

The finished surfaces are parallel with each other measured by micro­meter of 0.002 mm (0.0001 in.) accuracy

  0.02 per 300 mm

 

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Arrow  Geometrical Tests for Lathe Bed

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Arrow  Geometrical Tests for Lathe Work Spindle

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Arrow  Geometrical Tests for Lathe Carriage

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Arrow  Geometrical Tests for Lathe Tailstock

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Arrow  Performance Test for Lathe

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Arrow  Test Chart for Shaping Machines

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Arrow  Test Chart for Radial Drilling Machines

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Arrow  Test Chart for Vertical Milling Machines

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